PVC Pipe Making Machine
Product detail
Process Flow: Screw Loader for Mixer→ Mixer unit→ Screw Loader for Extruder→ Conical Twin Screw Extruder → Mould → Vacuum Calibration Tank → Four claws Haul-off → Planetary Saw Cutter → Belling machine/ Tripping Table → Final Product Inspecting &Packing
Our machine can produce the PVC pipe with diameter from 16mm to 630mm
Pvc pipe machine/PVC pipe making machine /pvc pipe production line is mainly used in the manufacture of the UPVC and PVC pipes with various tube diameters and wall thickness such as the agricultural and constructional plumbing, water supply and drain etc.
Detail Technical Parameters of Each Above machines
1. ZJF-450 autoloader
| Item | Description | Unit | remarks |
|
1 |
Rated Charge Capacity | Kg/h | 450 |
|
2 |
Max charge capacity | Kg/h | 450 |
|
3 |
Motor Power | KW | 1.5 |
|
4 |
Hopper volume | Kg | 120 |
|
5 |
Spring diameter | mm | 36 |
|
6 |
Storage volume | kg | 150 |
2. SJSZ80/156 Conical Double Screw Extruder
| Screw and barrel | ||||||
| 1 | Screw Diameter | mm | ￠80/156 | |||
| 2 | Screw Length | mm | 1800 | |||
| 3 | Screw rotation speed | r/min | 0-37 | |||
| 4 | Material of Screw and Barrel | / | 38CrMoAlA Nitrogen Treatment | |||
| 5 | Depth of nitration case | mm | 0.4-0.7mm | |||
| 6 | Hardness of nitration | HV | 》0.7 | |||
| 7 | Roughness of the surface | Ra | 0.4un | |||
| 8 | Hardness of double alloys | HRC | 55-62 | |||
| 9 | Depth of double alloys | mm | 》2 | |||
| 10 | Heating Power | KW | 36 | |||
| 11 | Barrel Heating | / | Casting Aluminum Heater | |||
| 12 | Screw core temperature control | / | Automatic cycle temperature control | |||
| 13 | Heating zones | / | 4 | |||
| 14 | Cooling | / | blower cooling | |||
| 15 | Screw core temperature adjusting | / | Outside loop, silicon oil | |||
screw and barrel: |
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| Gear box | ||||||
| 1 | Gear | / | Hard tooth face | |||
| 2 | Brand of gear box | / | Jiangyin gear box company | |||
| 3 | Shaft | / | NSK of Japan | |||
| 4 | Safeguard of screw | / | With Safeguard device for screw | |||
| Dosing feeding device | ||||||
 |
||||||
| 1 | Feeding speed regulator | / | ABB/Danfoss frequency conversion | |||
| 2 | Can be adjusted separately or synchronized adjusting with extrusion. | |||||
| Motor and electric system | ||||||
| 1 | Motor Power | KW | 55(AC motor) | |||
| 2 | Speed adjusting mode | / | Variable frequency conversion | |||
| 3 | Output Capacity | Kg/h | 250-350 | |||
| 4 | Vacuum exhaust system | / | 1.5 KW vacuum pump | |||
| 5 | Temperature Controller | / | RKC or Omron | |||
| 6 | Frequency inverter | / | ABB or Danfoss frequency conversion | |||
| 7 | AC contactor | / | Siemens or Schneider | |||
| 8 | Voltage | / | According to requirement | |||
| 9 | Extruder axis height | mm | 1000 | |||
Moulds for 75-250mm PVC pipe
| Item | Description | One mould double output | ||||
 |
||||||
| 1 | Description | remarks | ||||
| 2 | OD | 75--250mm | ||||
| 3 | Wall thickness or pressure rating | See the followings table | ||||
| 4 | Material of the mould body | Steel 45#(superior mold steel) | ||||
| 5 | Material of the inner parts in mould | 40Cr(superior mold steel) | ||||
| Mold size as the followings details | ||||||
|
No |
OD |
Wall Thickness |
Wall Thickness |
Wall Thickness |
Wall Thickness |
Wall Thickness |
|
1 |
75mm |
1.8mm |
2.4mm |
3mm |
/ |
/ |
|
2 |
90mm |
1.8mm |
2.8mm |
4.8mm |
/ |
/ |
|
3 |
110mm |
2.3mm |
3.2mm |
4mm |
5.3mm |
7mm |
|
4 |
114mm |
3.2mm |
4mm |
6mm |
/ |
/ |
|
5 |
160mm |
3.2mm |
4mm |
4.7mm |
6mm |
7.2mm |
|
6 |
200mm |
4mm |
5mm |
6mm |
/ |
/ |
|
7 |
250mm |
4.9mm |
7.3mm |
/ |
/ |
/ |
|
8 |
3’’ |
1.8mm |
3mm |
5mm |
/ |
/ |
Vacuum Calibration and cooling Tank
| Item | Description | ZK-250 | |
| Function:calibrate the outer diameter and cool | |||
| 1 | Length | 6000mm | |
| 2 | Material of tank | stainless steel | |
| 3 | Cooling Type | Water Spray-pouring cooling | |
| 4 | Water Pump power | 4KW×2pcs | |
| 5 | Vacuum Pump power | 3KW×2pcs | |
| 6 | Left and right position adjustment | Manual adjusting | |
| 7 | back and forth movement | Moved by motor (cycloidal-pin wheel type) | |
5.Three claw Pedrials Hauling off Machine
| Item | Description | QY-250 |
| Function: Draw PVC pipe forward stably, the speed is synchronized with extruder speed. | ||
| 1 | The quantity of Pedrail | 3 |
| 2 | Pedrail width | 55mm |
| 3 | Pedrail available Length | 1500mm |
| 4 | Max. Hauling Force | 20KN |
| 5 | Pedrail Clamping and releasing Mode | Pneumatically Drive |
| 6 | Hauling Motor Power | 4KW |
| 7 | Hauling Speed | 0.5～5m/min |
| 8 | Driven and transmission | Central drive; cardan transmission |
| 9 | Speed Adjusting Mode | Variable frequency conversion |
| 10 | Axis Height | 1000mm |
6.PVC Pipe inkjet printer
| Item | Description | Unit | Remarks |
| Function：print serial code, trade mark, pipe specification etc on UPVC pipe | |||
| 1 | Printing Mode | word-wheel | |
| 2 | Word Style | Imitating Computer Sprinkle Word Style | |
| 3 | Figure Dimension | mm | 1300×560×480 |
| 4 | Weight | Kg | 150 |
7. Planet Cutting Machine
| Item | Description | CH-250 | |
| Function:Meter counting automatic cutting PVC pipe in fixed length. | |||
| 1 | Cutting mode | Automatic meter counting cutting | |
| 2 | Cutting motor power | 1.5kw | |
| 3 | Revolution motor Power | 0.75KW | |
| 4 | Blade cutting feed | Hydraulic feeding | |
| 5 | Dust collection | By air blower | |
| 6 | Clamping and releasing Mode | Pneumatically | |
| 7 | Longitudinal return moving | By air cylinder pneumatically | |
| 8 | Saw material | Good quality Alloy steel | |
8. Stacker
| 1 | Model | SFL-250 |
| Application： Pile PVC pipes. | ||
| 2 | Material of guidance board | Stainless steel |
| 3 | Length | 6M |
| 4 | Discharging Method | Pneumatic discharge |
| 5 | Center Height | 1000mm |
| 6 | Height Adjusting | ±50mm |
| 7 | Weight | 480KG |
Application
Why choose us
1. Low cost
All the machine ,we make it ourself to reduce the cost of our customer.
2. Genuine product with excellent quality
We choose our material very strict.
All the material come to our factory must pass the quality test
Substandard goods are returned to the supplier.
3. Engineer available to serve oversea
4. Quick delivery
The company provide just in time delivery with its streamlined supply chain.
