110-315mm PE pipe production line

Short Description:

HDPE PE PP PPR PVC Pipe Making Machine Plastic Water Supply Energy Pipe Tube Production Line Extrusion Extruder Machine

Agricultural Irrigation water supply&Discharge system&Gas supplly system& rchitectural water supply.
Production Flow
of Pipe Production Line: Hopper Dryer →Single Screw Extruder →Extrusion Mould → Co-extruder→Vacuum Calibration Cooling Tank →Spray
Cooling Tank → Haul-off Unit →Cutter →Stacker

Send email to us

Product Detail

Product Tags

Flow line and configuration for PE (Ф110-315mm) pipe production line

Technical specification

No.	Name	Photo of machine	Qty		Technical specifications
1	Vacuum feeder		1set		Rated transmission capacity:600kg/h
		◊ Motor power: 3KW◊ Pipe diameter: Φ50◊ Hopper : stainless steel ◊ Max loading capacity: 700kg/h
2	Plastic hopper dryer		1set
		◊ Power of air-blower: 0.55Kw◊ Heating power: 18KW
3	SJ90/33 single screw extruder		1set		Rated max capacity: 500kg/h
		Screw :◊ Diameter of screw: Ф90mm◊ L/D: 33/1, speed of screw rotation : <=120rpm ◊ Material of screw: 38CrMoAl ◊ Surface treatment: Nitriding processing, thickness: 0.6 ~ 0.8mm, Polishing ◊ Max. rotating speed: 120rpm Barrel: ◊ Material of Barrel: 38CrMoAlA ◊ inner processing: nitrided with thickness: 0.6 ~ 0.8mm ◊ Heating zones: 5 set ◊ Heating mode: Cast aluminum + stainless steel covering ◊ Heating power: 8KW×5set ◊ Cooling power: 0.37KW×5set ◊ Method of cooling: air blow Driving motor: ◊ Motor power: DC 160Kw Main electric part: ◊ Speed controller: Euro-therm, England brand ◊ Contactor: Siemens or Schneider ◊ Air-break switch: Siemens or Schneider ◊ Low-voltage circuit breaker: Schneider Self protective system: ◊ Over current protective of motor ◊ Over pressure protective of screw.
4	Mould		1set		Diameter range: Ф110-315mm
		Material:◊ Made by 40Cr.◊ Inner surface polished ◊ Pressure class: according to the followings ◊ Total Heating power: 42kw Diameter spec/ wall thickness: 110mm-----SDR 9, SDR 11, SDR 13,6, SDR 17, SDR 21, SDR 26 125mm-----SDR 9, SDR 11, SDR 13,6, SDR 17, SDR 21, SDR 26 140mm-----SDR 9, SDR 11, SDR 13,6, SDR 17, SDR 21, SDR 26 160mm-----SDR 9, SDR 11, SDR 13,6, SDR 17, SDR 21, SDR 26 180mm-----SDR 9, SDR 11, SDR 13,6, SDR 17, SDR 21, SDR 26 200mm-----SDR 9, SDR 11, SDR 13,6, SDR 17, SDR 21, SDR 26 225mm-----SDR 9, SDR 11, SDR 13,6, SDR 17, SDR 21, SDR 26 250mm-----SDR 9, SDR 11, SDR 13,6, SDR 17, SDR 21, SDR 26 280mm-----SDR 9, SDR 11, SDR 13,6, SDR 17, SDR 21, SDR 26 315mm-----SDR 9, SDR 11, SDR 13,6, SDR 17, SDR 21, SDR 26
5	Co- extruder		1set	Rated transmission capacity: 1.3kg/h
		Screw:◊ Diameter of screw: 25mm◊ L/D: 25:1 ◊ Material of screw: 38CrMoAlA. ◊ Max. rotating speed:20rpm ◊ Surface treatment: Nitriding processing, thickness: 0.6 ~ 0,8mm, Polishing Barrel: ◊ Material of Barrel: 38CrMoAlA ◊ Inner processing: nitrided with thickness: 0.6 ~ 0.8mm ◊ Heating zones: 2 ◊ Heating mode: Cast aluminum and stainless steel covering ◊ Heating power: 1.2KW×2set ◊ Cooling power: 0.06KW×2set ◊ Method of cooling: air blow Driving motor: ◊ motor power: AC 1.5 KW Main electric part supplier : ◊ Inverter: ABB ◊ Contactor: Schneider ◊ Air Switch: Schneider ◊ indicator lamp and button: Schneider ◊ Relay: Omron ◊ Temperature controller: RKC or Omron
6	Vacuum Calibration tank		1set		Vacuum calibration systemWater spray cooling systemWater level control system Water temperature control system
		Dimensions:◊ Length: 5600mm Vacuum pump: ◊ Hydroseal vacuum pump ◊ Power: 5.5kw2set Water pump: ◊ Power: 7.5kw2set Three direction adjustment: ◊ Forward and Backward : ±500mm motor power 2.2 Kw ◊ Up and down: ±50mm manual screw adjustment ◊ left and right : ±50mm manual screw adjustment inside under prop ◊ nylon half-moon ring Tank material: ◊ Stainless steel ◊ Limit switch Vacuum meter ◊ Quantity: 2 set ◊ Vacuum degree: 0.03~0.06Mpa Electric cabinet with water-proof protection ◊ Water level control system ◊ Water temperature control system
7	Spray cooling tank		2set		Cooling water spray systemWater level control system
		Dimensions:◊ Length: 5600mm Tank Material : ◊ stainless steel inside under prop ◊ nylon roll wheel Water pump: ◊ Power: 5.5KW x 1set Electric cabinet with water-proof protection ◊ Water level control system ◊ Water temperature control system
8	Four Pedrails haul off machine		1set		Pneumatic pressureFrequency inverter control
		HAUL-OFF◊ claw width: 80mm◊ claw length: 1800mm ◊ traction force:35000N ◊ Max traction speed: 5m/min ◊ Draw motor power:5.5KW ◊ Meter counter : 1set
9	Planetary saw cutter		1set		Frequency inverter control
		Cutter:◊ Range 110-315mm◊ Cutting Motor power: 2.2KW ◊ Revolution motor power: 1.5kw ◊ Motor power for saw blade approach : 0.55kw ◊ Motor for air blower for dusty collect : 1.1kw ◊ Maximum cutting thickness:30mm Cut blade ◊ Diameter of saw: 400mm ◊ Saw material : Hard alloy saw
10	Tipping table		1set		Pneumatic tip stacker
		◊ Length 6000mm◊ Pneumatic drive

Spare part list (free)

No.	Name	Qty.	Use place
1	Thermocouple	5 sets	extruder
2	Rubber block	15 sets	Haul-off
3	Seal	10m	Vacuum tank and spray tank
4	Spray nozzle	20 sets	Vacuum tank and spray tank
5	Heating contactor	2 sets	Electric box
6	Small circuit breaker	2 sets	Electric box
7	Extruder screw unload tools	1 set	Unload screw